Sheet Metal at Excell Solutions

Precision Sheet Metal Fabrication

Excell delivers high-precision sheet metal components with fast, reliable turnaround. From tight-tolerance brackets to large housings, our in-house cutting, forming, welding and assembly—paired with machining—allows us to manage your project from raw material to final assembly under a single roof.

Materials (Included but not limited to)
  • Aluminum: 5052, 6061
  • Stainless Steel: 304, 316
  • Cold Rolled Steel (CRS)
  • Galvanized / Galvannealed Steel
  • Copper & Brass
  • Specialty Alloys, Armor Plate, Ceramics, and Composites (upon request)
Cutting & Forming Thickness Range
Laser Cutting (Amada 3kW):

  • Up to 1.00″ – Mild Steel
  • Up to .500″ – Stainless Steel
  • Up to .500″ – Aluminum

Waterjet Cutting (OMAX 55/100):

  • Up to 6.00″+ for most materials (Included but not limited to)
  • Hardened steels
  • Composites (G10, phenolics)
  • Ceramics
  • Armor plate
  • Rubber and foam

Press Brake/Forming:

  • Up to 0.250″ mild steel and aluminum, depending on part geometry and bend radius
  • Tonnage: 110 tons
  • Max bend length: 10 ft
  • Guided back gauge 27.5”
Standard Tolerances
We follow standard precision sheet metal tolerancing guidelines, with the ability to tighten as needed through proper engineering, fixturing, process control, and cross-department collaboration.

  • General feature tolerance: ±0.010″
  • Hole-to-hole, hole-to-edge: typically held to ±0.005″
  • Bend-to-bend or bend-to-hole: ±0.015″ standard
  • Flatness and perpendicularity: controlled through part design, material selection, and forming methods
  • Critical features: can be held tighter depending on material, geometry, and secondary machining ops
Why Choose Our Sheet Metal Services?

At Excell, precision and reliability are the foundation of our sheet metal capabilities. With decades of experience, we specialize in tight-tolerance forming, bending, punching, and fabrication for a wide range of industries. Our skilled technicians, modern equipment, and rigorous in-process inspections ensure parts are produced right the first time. Whether it’s a quick-turn prototype or full-scale production run, customers choose Excell for responsive service, consistent quality, and the ability to solve complex sheet metal challenges with speed and accuracy.

Let’s Get to Work

Ready to get started? Contact us today to discuss your
sheet metal needs or request a quote.