Prototype Manufacturing Woburn

Developing New Products or Equipment: From Prototype to Manufacturing 

A successful new product or piece of equipment doesn’t just appear out of thin air. When you have a need or idea, it has to be explored and developed carefully if you want to have a great finished project. At Excell Solutions, our experienced team works with you every step of the way to make sure you have a great final product.

One of the most important steps for businesses in Woburn is prototyping manufacturing. A quality prototype lets you troubleshoot and experiment before you put your product to use. You can discover limitations and design flaws that can’t be found during the early design stages.

There are many businesses that specialize in metal fabrication, sheet metal fabrication, and other manufacturing areas, but many of them are used to creating established end products. If they aren’t experienced in prototype manufacturing, they may not have the skills and experience to work with you in developing something new and unique.

The team at Excell Solutions is different. In addition to our highly trained and expert sheet metal fabrication, metal fabrication, milling, welding, and other departments, we have a team of engineers on staff to help solve those tricky complications. Our motto is “We make your problems go away.” It is our mission to deliver high quality products as fast as possible to keep your plans moving forward.

Prototype manufacturing is an essential step in getting your idea off the ground. Whether you are creating a new consumer product or equipment to use in your industry, the prototype matters. Our quick turnaround keeps you from wasting time waiting.

Depending on your ideas, you might opt for a conceptual prototype the first round, which is accurate in size and shape but has limited functionality. However, you might need a fully operational prototype right off the bat. We can provide support in both areas.

Don’t forget that prototype manufacturing is just a starting point. Once you have that in hand, then it’s time to analyze and make any needed adjustments. We can keep up with you as your design evolves.

If you’re looking for a team to help you with your new project, let Excell Solutions help you. Our skilled Sheet Metal Fabrication team and prototype manufacturing professionals are among the best in the business. We will help you bring your ideas to life.

Call us today at 978-663-6100 to discuss your project. With over 20 years experience we are here to help make your problems go away. We are the best source for Prototype Manufacturing in Woburn.

Read what others have to say


Scott Valley and Frank Tran
American Science and Engineering Inc.
{Over the last two months, American Science and Engineering has had several programs that required very quick turnaround on many parts. Excell Solutions went above and beyond what we would normally expect from a supplier to ensure our new product development success. Many of these parts were delivered the same day, with most of the more complex parts delivered within a week. It is because your dedication and willingness to do the impossible that we are able to stay on schedule and meet the demanding timelines that we are tasked with. Everyone at American Science and Engineering appreciates your efforts.
{I want to say THANK YOU so very much that just doesn’t express the gratitude I want to convey to you and your team over the past few months. I know since coming on board with Dakota Systems things have been less than easy, shall I say. As you were working over the holiday weekend, my customers as well as myself were also working to get the tools fabricated for test. The work that your team has accomplished in an outstanding & amazing feat. My customer is extremely pleased with your work and more importantly grateful for the time and effort you have put in to launch these 2 systems.
William Rubino
{I just want to say thanks to you, Steve and the great crew at Excell Solutions for your help this past weekend. The turnaround from receiving the PO at 1:33 on Friday and having parts machined and plated in my office at 1:33 on Monday was remarkable. It is a great feeling to know that I can count on a first class organization to pull it all together and have a “does whatever it takes” attitude to help out a customer when all seems hopeless. That level of service is what makes companies like Excell Solutions world class and keeps customers coming back. Again, thanks to the Excell Crew for a job well done.
{I wanted to take a moment and thank you for your help during our startup phase. We have learned heavily on you and your team and you have not disappointed us even on the request that were, frankly, not planned. You have allowed us to be opportunistic and that is what counts when you are a small fish in a big pond. In two weeks we have our big showing and we could not have ready without your services. Please let your team know that we appreciate their efforts, and we look forward to a long prosperous relationship.
Marc Stiller
Terrafugia, Inc.
{I wanted to take this opportunity to specifically call attention to the incredible level of support and customer service that has been provided to Terrafugia over the past 12-18 months and to thank you and the employees of Excell Solutions, and most notably George Kendall. I truly cannot say enough good things regarding the level of customer supports that gas been provided to us by George and all of the employees of Excell Solutions. Thank you again

Excellence in Solutions

David Akman
David Akman
The team at Excell is extremely professional, timely with quoting, accurate with delivery date estimates and cost competitive. Lead times have been very favorable and the team is able to do both small scale and large scale work with equal quality. They go the extra mile to ensure tight timelines can be met, and also are flexible through NPI prototyping and the changes that can occur in that phase of a design.
Seamone Compass
Seamone Compass
Vecna Robotics has been working with Excell for nearly seven years, and they provide exceptional hands-on customer service. I've experienced several occasions where we were line-down and needed material in-house ASAP. Brett and his team were able to bestow an "all-hand-on-deck" approach and pull in lead times. The efforts allowed us to ship our product to customers on schedule. Excell's meticulous quality of work and unprecedented service is why they are one of our few longest-standing suppliers to date.
Austin Scott
Austin Scott
Have worked with Excell Solutions on many projects and they always produce great parts, have great customer service and work with you every step of the way. I highly recommend them for your next machining project!
Georgios Ardamerinos
Georgios Ardamerinos
Our medical device company has been doing business with them for a long time and we are 100% satisfied. Great communicators, friendly and they always deliver on time and within specs. Test them on your next challenge.
Aaron Powers
Aaron Powers
Awesome company to do business with. Professional and friendly!


Excell Solutions
18 Esquire Road
Billerica, MA 01862

ITAR Registered ISO:9001