Engineered Solutions
From Design Input to Fully Built Components—We Solve Manufacturing Challenges
At Excell, our team doesn’t just follow a print—we help improve it. Our engineered solutions bridge the gap between design and production, ensuring your parts are manufacturable, cost-effective, and built for performance from the start.
Whether you’re in R&D, launching a new product, or refining an existing one, we work alongside your engineers to identify opportunities for simplification, cost savings, and improved part quality—without compromising function.
What We Offer
- Design for Manufacturability (DFM) Support
We review and advise on part geometry, tolerances, and material choices to ensure feasibility across sheet metal, machining, welding, and assembly. - Prototyping & Rapid Iteration
Fast, accurate prototypes in metal or plastic with the flexibility to adjust designs before moving to full production. - Reverse Engineering & Redesign
Recreate or improve legacy parts using physical samples, 2D drawings, or 3D scans—ideal for obsolete components or undocumented parts. - Cross-Process Optimization
Coordinate complex parts that span machining, sheet metal, and assembly—ensuring proper fit, sequence, and alignment across departments. - Tooling, Fixtures & Custom Workholding
In-house design and fabrication of fixtures or jigs for multi-part setups, tight-tolerance operations, or repeatable sub-assemblies.
Industries We Support
- Aerospace & Defense
- Medical & Laboratory Equipment
- Robotics & Automation
- Industrial Systems
- Power & Energy
- Specialty Consumer Products
We offer one-stop shopping for a wide range of capabilities, all integrated under one roof to streamline your production process. Our team brings deep cross-functional experience across various materials and manufacturing methods, ensuring versatile and effective solutions. Tight in-house collaboration between engineering, production, and quality teams leads to greater efficiency and accuracy. We provide fast turnaround on quotes, revisions, and prototypes to keep your projects moving. At Excell, our engineers think like fabricators—and our fabricators solve problems with an engineer’s mindset, delivering precision and practicality in every project.
