3D Printing
Fast, Functional Parts Without the Lead Time
Whether you’re validating a new design, building a functional prototype, or producing low-volume production parts, Excell Solutions delivers high-quality 3D printed components with fast turnaround and exceptional accuracy.
Our 22 IDEX V4 industrial FDM printer allows us to produce durable engineering-grade plastic parts for prototypes, fixtures, tooling, and end-use applications. With in-house printing, machining, fabrication, and assembly, we can support your project from engineering concept through finalized production —all under one roof.
What We Offer
Rapid Prototyping
Turn CAD models into physical parts within days instead of weeks. Quickly evaluate form, fit, and function before investing in production tooling.
Functional Production Parts
Ideal for low-volume production, replacement components, custom tooling, jigs, fixtures, and end-use plastic parts.
Design Iteration
Need to make changes? We can quickly print revised versions to accelerate development and reduce product launch timelines.
Manufacturing Support
Combine 3D printed components with our CNC machining, sheet metal fabrication, and assembly services for complete manufacturing solutions.
Capabilities at a Glance
Equipment
- 22 IDEX V4 Industrial FDM Printer
- Independent dual extruders (IDEX)
- Multi-material and soluble support capability
- Large build volume for oversized parts or batch production
Applications
- Functional prototypes
- Engineering validation
- Manufacturing fixtures
- Assembly jigs
- Custom tooling
- End-use plastic components
- Replacement parts
- Product development
File Formats Accepted
- STEP
- SolidWorks
- Parasolid
Materials
Material | Mechanical Properties & Benefits | Typical Applications |
PEEK | Exceptional mechanical strength, high-temperature performance, excellent chemical and wear resistance, low moisture absorption, excellent dimensional stability | Aerospace, semiconductor, medical, high-temperature tooling, demanding mechanical components |
PEI (ULTEM™) | High strength and stiffness, excellent heat resistance, inherently flame resistant, good dimensional stability and chemical resistance | Aerospace, electrical components, housings, tooling, fixtures, high-temperature applications |
Carbon Fiber Reinforced Polymers | High stiffness-to-weight ratio, increased strength, excellent dimensional stability, reduced warping and thermal expansion | Jigs, fixtures, robotic tooling, structural components, production tooling |
Nylon (PA) | High strength and toughness, excellent wear resistance, low friction and good fatigue resistance | Gears, bushings, brackets, tooling and functional mechanical components |
ASA | UV and weather resistant, good impact strength and excellent outdoor durability | Outdoor enclosures, covers, brackets and exterior components |
ABS | Tough, impact resistant, machinable and good general-purpose mechanical performance | Functional prototypes, enclosures, housings and production components |
PETG | Strong and durable with good chemical resistance, moisture resistance and layer adhesion | Functional prototypes, brackets, housings and fixtures |
TPU | Flexible and elastic with excellent abrasion, impact and fatigue resistance | Gaskets, seals, protective components, grips and vibration dampening |
PLA | Rigid, dimensionally accurate, cost-effective and capable of excellent surface finish | Concept models, visual prototypes and form/fit verification |
Why Choose Excell for 3D Printing?
Unlike online printing services, your project is reviewed by experienced manufacturing professionals who understand both additive and traditional manufacturing.
If a printed part isn’t the best solution, we’ll tell you. If machining, sheet metal, or fabrication makes more sense, we have those capabilities in-house—saving you time, reducing costs, and simplifying your supply chain.
From one-off prototypes to production-ready solutions, we help you choose the right manufacturing process for every stage of your project.
Turn Your Designs into Reality
