milling machine operation for North Billerica, MassachusettsMilling machine operation is a vital role necessary for manufacturing a wide range of complex products and components out of a variety of hard materials, such as metals, fiberboard, wood, and plastics. Milling is often the ideal solution for companies that need a specific component made for prototyping, custom work, or to create a new part for a unique or discontinued product or machine. At Excell Solutions in North Billerica, MA we work with each customer’s specific needs to ensure that they get the precise part they’re looking for, not something they have to settle for.

At Excell Solutions, we provide state-of-the art milling with:

  • Volume production to precision one-off components
  • 4th axis machining capability
  • Spindle speeds up to 24,000 RPM
  • Remarkably fine milling detail and complexity
  • Tolerances of 0.001″ to 0.003″

Most moving metal parts cannot be die cast to the fine level of detail that can be shaped and cut using the latest milling equipment, including computer-controlled (CNC) milling. Our North Billerica, Massachusetts milling machine operation includes vertical cutters and horizontal mills built to cut key shapes, end mills for cutting slots and pockets in metal, two fluted end mills for plunge work, and ball end mills for fillet cutting.

Though most metal milling machine work involves flat surfaces, a mill can also be set to produce a defined irregular surface and complex three-dimensional shapes. The typical design involves a multi-toothed cutting bit of various shapes which is fed into a workpiece fastened to a computer-controlled moving table.

By having machining, sheet metal, and welding all in one facility, we further make project planning and ordering easier for our customers and reduce their project lead times. All of our departments, including milling machine operation for North Billerica, Massachusetts, work closely with each other so the accompanying components for your machined parts can also be made, assembled, and delivered together and turn-key — all from one purchase order. By cutting out shipping between multiple suppliers, the risk of damage in transit is greatly reduced while efficiency and quality are significantly increased. To learn more and discuss your next project, contact the milling experts here at Excell Solutions.

Contact us today!

Read what others have to say


Scott Valley and Frank Tran
American Science and Engineering Inc.
{Over the last two months, American Science and Engineering has had several programs that required very quick turnaround on many parts. Excell Solutions went above and beyond what we would normally expect from a supplier to ensure our new product development success. Many of these parts were delivered the same day, with most of the more complex parts delivered within a week. It is because your dedication and willingness to do the impossible that we are able to stay on schedule and meet the demanding timelines that we are tasked with. Everyone at American Science and Engineering appreciates your efforts.
{I want to say THANK YOU so very much that just doesn’t express the gratitude I want to convey to you and your team over the past few months. I know since coming on board with Dakota Systems things have been less than easy, shall I say. As you were working over the holiday weekend, my customers as well as myself were also working to get the tools fabricated for test. The work that your team has accomplished in an outstanding & amazing feat. My customer is extremely pleased with your work and more importantly grateful for the time and effort you have put in to launch these 2 systems.
William Rubino
{I just want to say thanks to you, Steve and the great crew at Excell Solutions for your help this past weekend. The turnaround from receiving the PO at 1:33 on Friday and having parts machined and plated in my office at 1:33 on Monday was remarkable. It is a great feeling to know that I can count on a first class organization to pull it all together and have a “does whatever it takes” attitude to help out a customer when all seems hopeless. That level of service is what makes companies like Excell Solutions world class and keeps customers coming back. Again, thanks to the Excell Crew for a job well done.
{I wanted to take a moment and thank you for your help during our startup phase. We have learned heavily on you and your team and you have not disappointed us even on the request that were, frankly, not planned. You have allowed us to be opportunistic and that is what counts when you are a small fish in a big pond. In two weeks we have our big showing and we could not have ready without your services. Please let your team know that we appreciate their efforts, and we look forward to a long prosperous relationship.
Marc Stiller
Terrafugia, Inc.
{I wanted to take this opportunity to specifically call attention to the incredible level of support and customer service that has been provided to Terrafugia over the past 12-18 months and to thank you and the employees of Excell Solutions, and most notably George Kendall. I truly cannot say enough good things regarding the level of customer supports that gas been provided to us by George and all of the employees of Excell Solutions. Thank you again

Excellence in Solutions


Excell Solutions
18 Esquire Road
Billerica, MA 01862

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